Product Catalogue 2026
Industrial
Intelligence,
Reimagined.
AI-driven video analytics and IoT solutions for safety, operations, quality, and security across industrial environments.
Hacklab Solutions Private Limited · sales@hacklab.solutions · +91-636-197-7326
Bellandur, Bengaluru, India
⛑ Safety Control
AI-powered monitoring for PPE compliance, collision risks, fall detection, fire & smoke detection, elevated work, and hot work safety across industrial sites.
⭐ Featured Product
TRAKR Blind Spot Safety
Multi-layered blind spot elimination with dynamic floor projectors, boom barriers, and SupraCam Edge AI cameras. Zero cloud dependency, real-time proximity alerts.
MHE Sensor Unit with wireless real-time distance tracking
Floor projector unit — dynamic zebra crossings via RS485
Boom barrier auto access control (max 4.5m)
LiDAR/IR beam proximity monitoring up to 5m
PPE Detection Suite
Helmet, gloves, shoes, vest, mask & arc suit detection with vernacular PA announcements for non-compliance.
Multi-class PPE recognition in real time
Works on existing CCTV infrastructure
Collision Avoidance
Real-time collision risk detection between personnel and moving machinery with instant alerting.
Person–machine proximity detection
Audible & visual alarms on event trigger
Fall Detection
3-stage AI fall detection algorithm with <5% false positive rate — distinguishes genuine falls from other motions.
3-stage AI classification pipeline
Work at Height Monitoring
Harness detection, guardrail compliance verification, and fall arrest system checks for elevated work areas.
Harness & lanyard detection
Guardrail compliance monitoring
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Hot Work Safety
Welding Task Monitoring
Automated verification of welding PPE, fire blanket deployment, and hot work permit compliance during welding operations. Reduces manual safety audits while ensuring 100% permit-to-work adherence.
Welding shield, gloves & apron detection in real time
Fire blanket & hot work permit verification
Real-time non-compliance alerts with PA integration
Works on existing CCTV — no additional hardware
Electrical Safety
Arc Suit in MCC Room
Ensures arc flash protection compliance in high-voltage Motor Control Centre rooms — critical for electrical safety. AI verifies full arc-rated PPE before allowing entry to MCC areas.
Full arc suit & face shield detection
Door-entry compliance gate logic — no PPE, no access
Audit trail for electrical safety records
Integration with access control and alarm systems
Fire Safety
Fire & Smoke Detection
Early AI detection in 15 seconds — 12x faster than traditional sensors. Confidence scoring reduces false alarms while ensuring zero missed events.
AI-based visual detection — works day & night
Confidence scoring eliminates false positives
Works on existing CCTV — no new sensor installation
Safety Control — Client Outcomes
95%
PPE Compliance Rate
(Leading Cement Manufacturer)
15s
Fire Detection Time
(vs. 3 min traditional)
Zero
Falls in 12 Months
(Global Chemical Processor)
Zero
Incidents Since Deploy
(Major MHE OEM)
04
⚙ Operations Control
AI monitoring for loading bays, material handling, machinery paths, and workflow compliance — turning operational video into actionable intelligence.
⭐ Featured Product
TRAKR VoluSense
AI-based volumetric & speed monitoring with ToF depth camera, solar power, and edge processing — no cloud dependency, ±5–10% accuracy.
ToF depth camera for 3D bulk volume estimation
AI LPR — truck brand/model & plate recognition
Solar + LiFePO4 battery — fully off-grid capable
IP-rated housing, -20°C to +70°C operating range
⭐ Featured Product
TRAKR LoadSense AI
Vision intelligence for safer, faster loading/unloading — pre-operation safety verification with 5-state operator guidance system.
Wheel chock, earthing cable, lid & human-free zone checks
License plate recognition via CV-based OCR
5-state operator guidance: Unsafe → Pending → Safe → During → Completed
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Loading Bay Monitoring
Comprehensive dock safety — truck safe zones, wheel chocks, grounding cables, container lid status, and TAT tracking.
Safe zone compliance verification
Turn-around time automated tracking
TAT Tracking
Turn-around time analytics with automated AI timestamping across loading, unloading, and staging zones.
Automated timestamp generation
Bottleneck identification & reporting
Machinery Path Tracking
Forklift and machinery movement monitoring with zone violation detection and route optimization insights.
Movement pattern optimization
Person Path Monitoring
Personnel movement compliance tracking with evacuation route monitoring and zone access enforcement.
Designated walkway compliance
Evacuation route monitoring
Wheel Chock Verification
Automated vision-based wheel chock detection for dock safety — ensures trucks are secured before loading/unloading operations begin.
Visual chock detection via AI camera
Gate interlock integration capable
Key Client Outcome — Leading FMCG Company
30%
Turnaround Time Reduction
100%
Wheel Chock Compliance
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◆ Quality Control
Vision-based product quality inspection — defect detection, PSD analysis, weight compliance, and traceability at production line speed.
Bag Defect Detection
Tear detection, seal integrity, print quality & weight compliance at line speed.
Clinker PSD Analysis
Real-time particle size distribution (D10/D50/D90) for cement and mining operations.
Token Verification
Automated token and label verification — eliminates manual checking bottlenecks.
Weight Variation Alerts
SPC-integrated statistical process control with deviation alerts.
QR Code Scanning
High-speed QR and barcode scanning for production traceability and inventory tracking.
99.2%
Defect Detection Rate
Leading Paint Manufacturer
07
◎ Security Control
Intelligent perimeter monitoring, intrusion detection, access control, and spill detection — beyond traditional CCTV.
Human Intrusion Detection
Perimeter monitoring with loitering alerts and zone breach notifications. Distinguishes between authorised and unauthorised personnel.
Loitering & zone breach detection
24/7 perimeter surveillance
Animal & Bird Detection
Wildlife intrusion prevention for outdoor industrial sites and substations. Prevents equipment damage and safety hazards.
Species classification & alerting
Substation & outdoor site protection
Access / Barrier Control
Automated gate/barrier control with vehicle and personnel identification. Integrates with boom barriers and turnstiles.
Vehicle & personnel identification
Boom barrier & turnstile integration
Spill & Leakage Detection
Liquid spills, chemical leaks, and hazmat discharge monitoring for process safety. Instant alerts prevent escalation.
Chemical & liquid spill detection
Hazmat discharge monitoring
Security Control — Key Metrics
Zero
Unauthorised Intrusions
Since Deployment
24/7
Perimeter Coverage
Zero blind spots
90%
False Alarm Reduction
vs. traditional sensors
08
Fleet Intelligence
Real-time GPS tracking, driver behaviour analytics, route optimisation, and AI-powered Collision Avoidance Systems for industrial fleet safety.
⭐ Flagship Product
TRAKR CORE Platform
Comprehensive fleet safety system — See More. Do More. Risk Less. Six integrated modules delivering 360° vehicle intelligence.
CORE AI CAS
5 cameras, 360° vision, auto braking
CORE OPS
Biometric auth, fatigue detection
CORE LOAD
Load volume & overload prevention
CORE PPE
PPE detection, ignition interlock
CORE LOCATE
AprilTag ≥98% read-rate @ 8–12 km/h
CORE ANALYTICS
Near-miss analysis, KPI dashboards
IP67
-20°C to +70°C
1–2 day install
Fleet Management System
Real-time GPS, route optimisation, fuel consumption & geofencing for industrial fleets.
Driver Behavior Analytics
Harsh braking, acceleration, cornering & fatigue detection with driver scorecards.
Route Optimisation
Dynamic route planning with real-time traffic & weather awareness.
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Asset Intelligence
Real-time asset tracking, predictive maintenance, and equipment utilisation monitoring to maximise uptime.
Asset Tracking
Real-time location & condition monitoring for industrial assets and tooling.
Predictive Maintenance
Vibration analysis, temperature monitoring & failure prediction to prevent unplanned downtime.
Equipment Utilisation
Utilisation tracking, idle time detection & productivity analytics across the plant floor.
Environment & Energy
Air quality, noise, emissions, and energy monitoring integrated with regulatory reporting workflows.
Environmental Monitoring
Air quality, noise levels, dust monitoring & weather integration for EHSS compliance.
Energy Management
Consumption tracking, anomaly detection & peak demand management with utility cost analysis.
Emission Tracking
Real-time stack emission monitoring & automated regulatory reporting for compliance.
Connected Operations
Smart warehouse, cold chain, and digital logbook solutions that digitise operational workflows end-to-end.
Smart Warehouse
Inventory tracking, space optimisation & WMS integration for warehouse intelligence.
Cold Chain Monitoring
Temperature & humidity monitoring for pharmaceutical and food logistics compliance.
Digital Logbook
Automated operational logging, maintenance records & audit trails — paperless compliance.
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TRAKR CORE.
Measurable Impact.
Real-world results from TRAKR CORE deployments across fleet safety, asset intelligence, and connected operations.
Global FMCG Leader — Warehousing
Forklift Fleet Safety at FMCG Warehouse
TRAKR CORE Enterprise deployed across 40+ forklifts with AI CAS, 360° cameras, auto-braking, operator authentication, and fatigue detection.
Zero collisions
100% operator auth
8× ROI
Global MHE Manufacturer — Ports & Container Yards
Crane Safety at Port Operations
TRAKR CORE Professional with AI CAS, impact recorder, and UWB machine-to-machine detection on all container handling equipment.
Zero near-misses
M2M detection
Leading Pipes Manufacturer — Building Products
Safety & Efficiency Transformation
Three integrated TRAKR solutions: ACU for biometric access control, PAS for pedestrian alert system using UWB, and CAS for collision avoidance with 360° coverage.
3 integrated systems
Facility-wide coverage
Major Metals Conglomerate — Metals & Mining
Digital Safety Transformation with TRAKR AI
Complete digital safety transformation with TRAKR AI-CAS collision avoidance and biometric access control across plant operations.
Full digitization
AI-CAS + biometric
TRAKR CORE — Key Metrics
5-10×
Average ROI
Across Deployments
≥98%
AprilTag Read Rate
@ 8–12 km/h
18%
Fuel Cost Reduction
(Global FMCG Leader)
1-2
Day Installation
Per Vehicle
12
Proven at Scale.
Trusted by Industry Leaders.
18+ documented deployments across manufacturing, logistics, cement, chemical, mining, and FMCG sectors.
Leading Cement Manufacturer
PPE Compliance & Volumetric Monitoring
Deployed PPE Detection Suite across cement plant operations, combined with VoluSense for bulk material tracking.
95% PPE compliance
±7% volume accuracy
Zero billing disputes
Global Chemical Processor
Fall Prevention in Chemical Plant
Fall Detection AI deployed across elevated platforms and process areas in a chemical manufacturing facility.
Zero falls — 12 months
60% incident reduction
Leading FMCG Company — Logistics
Loading Bay Safety & Productivity
LoadSense AI + Loading Bay Monitoring integrated with existing dock cameras across multiple distribution centres.
100% safety compliance
25% TAT reduction
30% faster turnaround
Major Paint Manufacturer
Vision Quality Control in Packaging Line
Bag Defect Detection and Token Verification deployed on high-speed packaging lines replacing manual QC inspection.
99.2% defect detection
Workforce optimisation
Leading Industrial Gas Company
AI Fire & Smoke Detection
Fire & Smoke Detection deployed across process areas, reducing detection time by 12x versus traditional sensor systems.
15s detection time
vs. 3 min traditional
Global FMCG Leader — Logistics
Forklift Fleet Safety & Route Optimisation
TRAKR CORE Platform deployed on forklift fleet with CAS, driver behaviour analytics, and route optimisation.
Zero collisions
18% fuel reduction
8× ROI
Major MHE OEM — Distribution
Blind Spot Safety at Distribution Centre
TRAKR Blind Spot Safety installed at busy forklift-pedestrian intersections across distribution centre aisles.
Zero incidents
Since deployment
Glass Fibre Manufacturer
Multi-Solution Safety Integration
Combined PPE, collision avoidance & machinery path tracking across a high-temperature glass manufacturing facility.
$1M annual savings
93% efficiency gain
Other Clients
Metals Conglomerate
Large-Scale Mining Operation
Leading Pipes Manufacturer
Tier-1 Auto Parts Supplier
Paint Industry Leader
Fortune 500 FMCG Logistics
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Ready to bring
intelligence
to your operations?
Book a live demo to see TRAKR® in action on your facility's video feeds. Our team typically configures a proof-of-concept within 48 hours of your first call.
Industries We Serve
Cement
Chemical
FMCG
Mining
Logistics
Warehousing
Paint
Automotive
Pharma
Metals
Pipes
Glass
Construction
Ports
